WLD 204 Welding Metallurgy

This course covers the characteristics of ferrous and non-ferrous metals.
Date:
2016-07-22
Primary Material Type:
Online Course
Other Material Types:
Assessment Tool, Assignment, Drill and Practice, Quiz/Test, Reference Material
Institution:
Tri-County Technical College
TAACCCT Round:
2
Subjects:
welding, ferrous and non-ferrous metals, safety, arc welding, cutting processes, gas welding, hardness, quenching, alloy, steel

Industry / Occupation

Industry Partner:
Clemson University: provided instructional design expertise
Industry Sector:
Manufacturing -- Primary Metal Manufacturing (331)
Occupation:
Production Occupations -- Welders, Cutters, Solderers, and Brazers (51-4121)

Education / Instructional Information

Instructional Program:
Engineering Technologies/Technicians (15)
Credit Type:
  • Credit
Credential Type:
  • Certificate
  • Credential
  • Stacked/Latticed Credential Model
  • Associate Degree
Educational Level of Materials:
  • 1st year Community College or equivalent
  • 2nd Year Community College or equivalent
Language:
English (United States)
Interactivity Type:
Mix of Active and Presentation.
Quality Rubric:
Other
Quality Note:
Each SME and reviewer utilized the online assessment rubric to ensure compliance. A curriculum specialist reviewed all comments and made correction.
Quality of Subject Matter was assured by:
  • Consultations during development of instructional materials
  • Participation as an ongoing member of team developing the instructional materials
  • SME Quality Report is posted in Skills Commons
Quality of Online/Hybrid Course Design assured by:
  • Expertise of Project's Instructional Designers
  • Other Rubric
Course Note:
Credential in Welding Technology
Derivative Work from Other's Materials:
http://hghouston.com/resources/material-property-data/pictorial-guide-to-basic-metallurgy.aspx
http://www.lincolnelectric.com/en-us/support/process-and-theory/Pages/weld-fusion-weld-penetration.aspx
http://www.thefabricator.com/article/arcwelding/cracking-down-on-weld-cracks
http://www.thefabricator.com/article/consumables/do-your-welds-pass-musterr
http://www.youtube.com/watch?v=8tzJc6KPjBE
https://www.youtube.com/watch?v=6I2yMEVLclc&index=6&list=PLYMPld7E7shzIBKiLoifEQGrqE8l8PsZd
http://youtu.be/439POmkcG-E
http://en.wikipedia.org/wiki/Annealing_(metallurgy)#Full_anneal
http://civil-engg-world.blogspot.com/2010/01/weldability-of-steel.html
http://amirazlimohdalkharid.blogspot.in/2013/10/welding-defects-causes-and-prevention_27.html
http://www.lincolnelectric.com/en-us/support/process-and-theory/Pages/weld-fusion-weld-penetration.aspx
http://www.lincolnelectric.com/en-us/support/process-and-theory/Pages/weld-fusion-weld-penetration.aspx
http://www.twi-global.com/technical-knowledge/published-papers/manufacturing-of-welded-joints-with-realistic-defects/
http://www.vidisco.com/ndt_solutions/ndt_info_center/ndt_wiki_x_ray
http://www.vidisco.com/ndt_solutions/ndt_info_center/ndt_wiki_x_ray
https://www.hera.org.nz/Category?Action=View&Category_id=513
http://www.twi-global.fcom/technical-knowledge/job-knowledge/a-general-review-of-geometric-shape-imperfections-types-and-causes-part-1-067/
http://www.thefabricator.com/article/arcwelding/cracking-down-on-weld-cracks
http://www.thefabricator.com/article/consumables/do-your-welds-pass-musterr
http://en.wikipedia.org/wiki/Welding_defect
http://its-good-to-be-me.blogspot.com/2011/08/weld-stops-starts.html
http://amirazlimohdalkharid.blogspot.in/2013/10/welding-defects-causes-and-prevention_27.html
http://amirazlimohdalkharid.blogspot.in/2013/10/welding-defects-causes-and-prevention_27.html
http://en.wikipedia.org/wiki/Intergranular_corrosion
http://www.kingofwelding.com/welding-defects/#Excessive_weld_concavity
http://nptel.ac.in/courses/Webcourse-contents/IIT-ROORKEE/MANUFACTURING-PROCESSES/welding/lecture13.htm
http://pipecoating.blogspot.com/2010/10/pipe-coating-guide.html
http://commons.wikimedia.org/wiki/File:Steinbichler_Shearography_Honeycomb_with_CFRP_Top_Layer_Artificial_failures_that_simulate_layer-core_delaminations_Gradient-view_Result.jpg
http://failures.wikispaces.com/Lamellar+Tearing+Overview+and+Failures+Cases
http://www.youtube.com/watch?v=8tzJc6KPjBE
http://openclipart.org/detail/20262/video-icon-by-farmeral-20262
http://en.wikipedia.org/wiki/Flame#mediaviewer/File:Bunsen_burner_flame_types.jpg
http://www.usaweld.com/Replacement-Parts-for-Thermal-Dynamics-1Torch-p/td-1torch-parts.htm
http://plasmacuttings.blogspot.com/
http://en.wikipedia.org/wiki/Talk%3APlasma_cutting
http://www.hobartwelders.com/weldtalk/showthread.php?36333-Hobart-625-(ice-40c)-torch-cup-question
http://www.twi-global.com/technical-knowledge/published-papers/hydrogen-cracking-its-causes-costs-and-future-occurrence-march-1999/
http://en.wikipedia.org/wiki/Welding_joint#mediaviewer/File:Butt_Weld_Geometry.png
http://www.alloyavenue.com/vb/showthread.php?4221-Air-Carbon-Arc-Cutting-amp-Gouging-HOWTO
http://www.centerindustrial.com/gouging-cutting-piercing/
http://commons.wikimedia.org/wiki/File:Arc_welding_electrodes_and_electrode_holder.triddle.jpg
http://heatofhausen.blogspot.com/
http://www.learn-about-electronics.com/frequency.html
http://en.wikipedia.org/wiki/Shielded_metal_arc_welding#mediaviewer/File:SMAW_weld_area.sv
http://www.wballoys.co.uk/ARC/what-is-arc-welding.html
http://www.wballoys.co.uk/ARC/what-is-arc-welding.html
http://www.wballoys.co.uk/ARC/what-is-arc-welding.html
http://www.wcwelding.com/images/weave-welding-techniques.jpg
http://www.pcschools535.org/vnews/display.v/ART/4f38429cd1845
http://constructionmanuals.tpub.com/14250/css/14250_190.htm
http://guns-pictures.drippic.com/welding-gun-of-tweco-fittings-nt2-air-cooled-mig-welding-gun/weldingtoolsmaker.com*product*1-3-2-2b.jp
http://www2.wisd.net/archive/industrialtech/WELDING/WELDLESSONS/MIG.htm
https://www.youtube.com/watch?feature=player_embedded&v=xHNBC8YgujQ
http://youtu.be/hBvEkdSxTuQ
http://youtu.be/gTFhh8dAK10
. http://youtu.be/NQYI95PBiUY
http://commons.wikimedia.org/wiki/File:FCAW_drawing.JPG
http://www.bakersgas.com/LINK115-1.html
http://www.bakersgas.com/LINK126-2.html
http://en.wikipedia.org/wiki/Gas_tungsten_arc_welding#mediaviewer/File:GTAW.svg
http://www.weldingtipsandtricks.com/tig-welding-tips.html
http://commons.wikimedia.org/wiki/File:GTAW_setup.svg
http://www.usaweld.com/TIG-Accessories-s/32.htm?searching=Y&sort=2&cat=32&show=60&page=1
http://www.ebay.com/itm/PowerCool-w300-220v-Tig-Welder-Torch-Water-Cooling-Cooler-by-Everlast-/181367300723?pt=BI_Welders&hash=item2a3a556273diator
http://www.diywelding.co.uk/?i=135681
http://www.diywelding.co.uk/?i=135688
http://adorwelding.com/newsletters/2013/july/eWeldone_jul_13.html
http://handy.scout.com/story/1476261-discover-tig-welding#/story/1476261-discover-tig-welding
http://en.wikipedia.org/wiki/Angle_grinder#mediaviewer/File:AngleGrinder.jpg
http://handy.scout.com/story/1476261-discover-tig-welding#/story/1476261-discover-tig-welding
http://www.wellyweld.com/tech-tips.aspx
http://www.arcraftplasma.com/welding/weldingdata/microtigwelding.htm
http://www.millerwelds.com/resources/articles/TIG-GTAW-Tungsten-Selection/
http://www.millerwelds.com/resources/articles/TIG-GTAW-Tungsten-Selection/
http://commons.wikimedia.org/wiki/File:Polycar.jpg
http://www.voki.com/pickup.php?scid=10179020&height=400&width=300
http://openclipart.org/detail/20317/book-by-sheikh_tuhin-20317
http://www.publicdomainpictures.net/pictures/10000/nahled/296-1258753227DkSD.jpg
http://en.wikipedia.org/wiki/Cast-iron_cookware#/media/File:Cast-Iron-Pan.jpg
http://en.wikipedia.org/wiki/File:Ball-peen_hammer_380mm.JPG
http://www.engineeringtoolbox.com/aisi-sae-steel-numbering-system-d_1449.html
http://bbs.homeshopmachinist.net/threads/65000-Help-identifying-this-piece-of-steel/page2
http://www.xrftestingservices.com/Pages/OurEquipment.aspx
http://youtu.be/1TKN8l7P8qc
https://youtu.be/D2Y8XuYyt1U
https://youtu.be/bf_8fuQ9bz8
http://cr4.globalspec.com/thread/50732/welding-electrodes
http://www.hkweld.com/sdp/170755/4/cp-1009246/0.html
http://www.voki.com/pickup.php?scid=10179020&height=400&width=300
http://openclipart.org/detail/20317/book-by-sheikh_tuhin-20317
http://en.wikipedia.org/wiki/Tensile_testing
http://www.twi-global.com/technical-knowledge/job-knowledge/mechanical-testing-tensile-testing-part-1-069/
http://upload.wikimedia.org/wikipedia/commons/f/f7/ParisLaw.png
http://openclipart.org/detail/20262/video-icon-by-farmeral-20262
https://www.youtube.com/watch?v=msVt0mrvopg
http://en.wikipedia.org/wiki/Seismic_retrofit#/media/File:ExteiorShearTruss.jpg
http://www.roymech.co.uk/Useful_Tables/Form/Weld_strength.html
https://standards.terasen.com/stnds/CON-03-02-04.htm
http://www.mechanicalengineeringblog.com/tag/nick-break-test/
http://constructionmanuals.tpub.com/14250/css/14250_170.htm
http://www.angelfire.com/my/welding/test.html
http://www.msitesting.com/bend-testing.html
http://youtu.be/tb4JT2Z2F3E
http://constructionmanuals.tpub.com/14250/css/14250_170.htm
http://www.nattesting.com/fillet_weld_break.htm
http://constructionmanuals.tpub.com/14250/css/14250_174.htm
http://www.weldingtipsandtricks.com/macro-etch.html
http://youtu.be/k7ClMncdBKg
https://www.nde-ed.org/EducationResources/CommunityCollege/Materials/Mechanical/ImpactToughness.htm
http://www.sv.vt.edu/classes/MSE2094_NoteBook/97ClassProj/anal/yue/energy.html
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http://youtu.be/tEzOE4Cs7eE
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http://www.sentinelltd.co.nz/Sentinel
http://en.wikipedia.org/wiki/Magnetic_particle_inspection#/media/File:Stress_corrosion_cracking_revealed_by_magnetic_particles.JPG
http://www.twi-global.com/technical-knowledge/job-knowledge/radiography-124/
http://commons.wikimedia.org/wiki/File:Weld_radiograph_with_burnthrough_defect.jpg
https://www.nde-ed.org/EducationResources/CommunityCollege/Ultrasonics/EquipmentTrans/Couplant.htm
http://www.advanced-ndt.co.uk/flaw_detectors.htm
http://en.wikipedia.org/wiki/Ultrasonic_testing#/media/File:NDT_test_of_an_V2500_engine_blade_route.jpg
https://www.nde-ed.org/GeneralResources/MethodSummary/MethodSummary.htm
http://ncptt.nps.gov/blog/using-eddy-current-technology-in-conservation-science-podcast-episode-8/
http://theodoregray.com/periodictable/Elements/013/index.s13.html
http://education.jlab.org/glossary/abund_ele.html
https://en.wikipedia.org/wiki/HSV-2_Swift
http://en.wikipedia.org/wiki/Crumple_zone#/media/File:Toyota_Camry_after_frontal_impact_with_tree.jpg
http://1000awesomethings.com/2009/05/04/774-discovering-those-little-tabs-on-the-sides-of-the-aluminum-foil-box/
http://www.propertiesofmatter.si.edu/aluminum.html
http://en.wikipedia.org/wiki/Extrusion#/media/File:Extruded_aluminium_section_x3.jpg
http://tlaststand.wikia.com/wiki/Aluminum_Bat
http://aviationmetals.net/services.php
http://www.substech.com/dokuwiki/doku.php?id=temper_designation_of_aluminum_alloys
http://sciencefairwater.com/about-sciencefairwater-com/watermoleculeh2ox72
http://en.wikipedia.org/wiki/Welding_defect
http://www.nortonindustrial.com/uploadedFiles/SGindnortonabrasives/Documents/Catalog_PDFs/NortonCatalog-WireBrushes.pdf
https://www.youtube.com/watch?v=ZWJt3fFJ6Hk
http://www.intechopen.com/books/light-metal-alloys-applications/mechanical-behavior-of-precipitation-hardened-aluminum-alloys-welds
http://www.weldreality.com/aluminum-welding-2.htm
http://www.weldreality.com/spray_transfer_above100.htm
http://www.weld-it-right.com/GMAW-TROUBLESHOOTING.html

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Accessibility Features:
  • Text Access - Text to Speech
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  • Interactive - Keyboard
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Copyright / Licensing

Primary License:
Creative Commons License
This work is licensed under a Creative Commons Attribution 4.0 International License.
Additional License(s):
CC0
To the extent possible under law, the person who associated CC0 with this work has waived all copyright and related or neighboring rights to this work.