Title: RIA 15.06 Final Safety Quiz
Course: Applied Industrial Robotics (ATR-145-1)(2018SP)

Q: Spec.1.3.1 allows re-deployed robots to bypass many of the paragraphs in this manual.
- True
- False
A: True

Q: Spec 3.44 describes teach mode as... the control state that allows the generation, storage, and playback of positional data points while at full speed.
- True
- False
A: False

Q: The software Axis Limits you reprogrammed in training, qualify as a limiting device in accordance with Spec 3.42.2 restricted space definition?
- Yes
- No
A: Yes

Q: Spec 4.2.1 Power Transmission Components, allows a robot to run production within it's safeguarded location, even if a gear guard or belt drive guard is removed from the robot.
- True
- False
A: False

Q: Spec 4.2.2 says, Failure of a robot to reach it's intended location IS NOT Considered Hazard.
- True
- False
A: False

Q: According to Spec 4.9 slow speed control coordinated motion of the TCP (tool center point) shall not exceed 150 inches/ sec.
- True
- False
A: False

Q: According to Spec 5.1, Barriers shall be constructed to withstand operational forces of a robot and it's environment.  Do you believe payload in-motion handled by the robot IS part of it's environment.
- Yes
- No
A: Yes

Q: According to 5.3, light curtains must be equipped with a readily observable indicator which tells anyone the device is operating, AND the curtain must be within the Barrier so as to be tamper proof from unauthorized personnel.
- True
- False
A: True

Q: Toggling the MENUS to QUICK MENUS on the Fanuc teach pendants is a means robot manufacturer's provide to prevent unauthorized technicians from changing settings of the robot. (Spec.  5.3.f)
- True
- False
A: True

Q: Spec 10.4.4 describes a bypass device for ignoring the safeguard barriers switches, light curtains, door switches, and "personnel inside" presence switches.  What is that device on the 4-robot training workcell at Hawkeye?
- The two position keylock on the Main disconnect panel
- Each I/O station's green button
A: The two position keylock on the Main disconnect panel

Q: According to Spec. 10.4.4 c)2), if you go to work for Target or ConAgra, and you are asked to teach positions for a program in a robot workcell, what must occur?
- You must be trained on Bypass devices for this barrier area
- You must pass a Handling Tool course at any local Fanuc training site.
- You must test the bypassed device with a multimeter using "simple LOTO" meter techniques compliante wiht 70E training.
A: You must be trained on Bypass devices for this barrier area

Q: When is an operating light curtain unsafe, and hazardous, not protecting personnel according to Spec. 10.4.5?
- When the factory is dark.
- When a person is wearing red clothing which reflects infrared waves.
- When the curtain is muted.
A: When the curtain is muted.

Q: Inbound and outbound conveyors often have light curtains with "muting" capability. According to Spec. 10.4.5 c), if any safety circuit fault is present at any safeguard device, product on a moving conveyor through a light curtain, WILL become a new Hazard.
- True
- False
A: True

Q: Which Section and Paragraph in Spec. 10.4...prohibits robots from starting by a two person tag team if either one is inside the Barrier except in special procedures written into a policy.
- Spec. 7.3
- Spec. 10.4.7
- Spec. 13.3,a)1)
A: Spec. 10.4.7

Q: According to Annex B opening size through the Barrier increases the further away you are from the robot hazard.
- True
- False
A: True

Q: According to Table 5, you can reach your arm through a "Home made"  infrared light curtain with multiple parallel spaced beams 5 inches apart, as long as ALL of the operating space points within the restricted area are more than 36 inches away from the entry point in the light curtain.
- True
- False
A: True

Q: According to Spec. 6.14 end of arm tooling or end-effectors become more hazardous especially when?
- The program runs fast
- When a new operator is running the robot
- When electrical or air power is lost during movement
- When the factory is dark.
A: When electrical or air power is lost during movement

Q: According to Spec.7.3, all Safeguarding shall be fully operational and meet 15.06 specs during ALL training.
- True
- False
A: True

Q: IF....(Spec. Chapter 9), a robot cell if designed in Detroit, installed in Waterloo, tested and qualified on site, released into production, and later modified with a new robot after 30,000 hours, HOW MANY risk assessment documents should be on record?
- One
- Two
- Three
- Four
- Five
A: Five

Q: According to Specs. 9.2, and 9.3, if three conveyors entering a cell can be reduced to only one conveyor, the risk of serious injury due to hazards,....
- Reduces by more than three
- Reduces by less than three
- Has to be evaluated and documented duing and after the conveyor elimination
- Should reduce to 1/3 of the risk AND new Hazard assessments should be performed.
A: Should reduce to 1/3 of the risk AND new Hazard assessments should be performed.

Q: Refer to 4.5.2 and 4.5.3, The Fanuc 200 iD robots are unlike the Fanuc RJ series robots in what important way which you personally witnessed in class in the first week?
- Robots with the iD control have monitoring of condition of TWO internal redundant safety circuits, and BOTH have to function. It will Estop ONE time, then set a Fault which must be RESET before continuing.
- the RJ-2 control is No different than the iD control
A: Robots with the iD control have monitoring of condition of TWO internal redundant safety circuits, and BOTH have to function. It will Estop ONE time, then set a Fault which must be RESET before continuing.

Q: According to Spec. Table A2., adding automated conveying into and out of a Robot restricted area, is a highly accepted way to eliminate what type of Hazard?
- Robot interacting with people
- Robot dropping product
- Robot going out of control
A: Robot interacting with people

Q: According to Table A2, lights, beacons, and horns ARE equally effective as separating the robot from personnel with a barrier.
- True
- False because they SAFEGUARD a hazard which couldn't be elimianted.
A: False because they SAFEGUARD a hazard which couldn't be elimianted.

Q: According to Figure C.2- what is the LEAST number of people who should evaluate the presence of Hazards, and prescribe the Hazard reduction/risk controls for a robot cell?
- 1
- 2
- 3
- 4
A: 4