Title: Syllabus
Course: WISE Grant MFGT 156 Cert, Qulty Inspctr Prep

Manufacturing Technology 156

Instructor Information:

Name: Jeff Purdy

Email: kpurdy@shoreline.edu

Contact telephone: (206) 546-5845

Office: Room 2502A

Office Hours: 12:00p – 1:30p M, 8:30a – 10:00a W

Institutional Information:

Division:  Science, Mathematics, Manufacturing, Engineering, Computer Science and Energy

Credits:  5

Hours:  10:00a - 1:30p W

Location:  Room 2503

Text Books: (see instructor before purchasing texts)

The Certified Quality Inspector Handbook, 2^nd Edition by H. Fred Walker, et al

ISBN:  978-0-87389-845-4             Publisher:  ASQ Quality Press

The Ultimate GD&T Pocket Guide, 2^nd Edition by Alex Krulikowski

ISBN:  978-0-924520-23-5             Publisher:  Effective Training Inc.

Materials:

Scientific Calculator: see instructor for model and feature recommendations

Safety Glasses

Memory Stick (suggested)

Prerequisites:

Successful completion of MFGT 155, or Instructor permission

Evaluation:

MFGT 156 will be graded with mandatory decimal grading.

Course Description:

This course adds depth to the fundamental overview of the concepts, theory, and practice of quality as presented in MFGT 155, with the goal of preparing students for quality inspection certificates such as the American Society for Quality Certified Quality Inspector.

Aims and Objectives:

Upon successful completion of the course, participants will be able to:

- achieve the cognitive level indicated for each topic in the American Society for Quality (ASQ) Certified Quality Inspector (CQI) Body of Knowledge (BOK)
- apply technical mathematics in solving quality inspection problems
- use a wide range of metrology equipment properly
- interpret and analyze engineering drawings, including Geometric Dimensioning and Tolerancing (GD&T)
- apply a variety of inspection and test methods to meet quality inspection challenges
- apply basic statistics and other quality assurance concepts to solve quality inspection problems
- be prepared to take the Certified Quality Inspector (CQI) exam

Methods of Evaluation:

- Attendance and Participation– Attendance and participation make up 40% of the total grade. Students are expected to attend all scheduled hours; therefore, each class will count as 10% of your participation grade, with up to half credit taken off for late arrival or early departure.  Points are earned through active participation in the classroom and the lab … it is not enough to just be present.  It is the student’s responsibility to notify the instructor (in advance, if possible) in writing (email is preferred) of any absence.  Students must participate in lab activity when not attending lecture. The instructor may deduct points for lack of participation.
- Lab Activities and Assignments – 40% of your grade is determined by laboratory activities and on-line assignments. Structured hands-on exercises, combined with lecture time, will be critical for developing skills and increasing expertise.  Lab work will be evaluated by the instructor throughout the course.  In addition to lab activities and attending lectures, students will read textbooks and journal articles, and review information found in other resources. Reading assignments should be completed before class. Evaluations, such as quizzes and practical exercises, will be given throughout the quarter.  Assignments submitted more than one week late may have up to half credit taken off.
- Final examinations -At the end of the quarter students will be given final examinations covering the aims and objectives of the course. Students must score at least 70% on final examinations in order to pass the course.

Final Course Evaluation:

40%     Attendance/Participation

40%     Lab Activities and Assignments

20%     Final Examinations

100%    Total grade

Final Course Grades:

SCORE | GRADE |  | SCORE | GRADE
98.0 - 100.0 | 4.0 |  | 80.0 - 81.9 | 3.0
96.4 - 97.9 | 3.9 |  | 79.0 - 79.9 | 2.9
94.8 - 96.3 | 3.8 |  | 78.0 - 78.9 | 2.8
93.2 - 94.7 | 3.7 |  | 77.0 - 77.9 | 2.7
91.6 - 93.1 | 3.6 |  | 76.0 - 76.9 | 2.6
90.0 - 91.5 | 3.5 |  | 75.0 - 75.9 | 2.5
88.0 - 89.9 | 3.4 |  | 74.0 - 74.9 | 2.4
86.0 - 87.9 | 3.3 |  | 73.0 - 73.9 | 2.3
84.0 - 85.9 | 3.2 |  | 72.0 - 72.9 | 2.2
82.0 - 83.9 | 3.1 |  | 71.0 - 71.9 | 2.1
80.0 - 81.9 | 3.0 |  | 70.0 - 70.9 | 2.0

Students must earn at least a 2.0 to pass the course.

Safety:

This course will take place in a manufacturing environment.  Safety precautions that apply to all students in the Manufacturing Program include:

- Safety glasses are to be worn in the shop at all times.
- Sturdy, fully-closed shoes are required in the shop.  Steel toed boots are recommended, but not required.
- Hearing protection is recommended when working in the shop if it is too loud for normal conversation.  Ear plugs can be found on the First Aid board and in the tool room.
- Any injury, no matter how minor, mustbe reported to the instructor.  Students must notify a faculty member whenever there is a situation where there is a risk of exposure to blood or other potentially infectious body materials.
- Long pants must be worn in the shop.
- Long hair must be tied back, loose articles must be tucked away or removed, shirt tails must be tucked in, and sleeves must be buttoned or rolled up.

General Information:

- As of January 14^th, 2013, Shoreline Community College requires the use of college assigned e-mail accounts (go.shoreline.edu) for all official communications with students.  Official communications may include messages about grades, payments, financial aid and other assistance, emergency and other notifications, the Blackboard learning management system and other messages as required.  It is expected that all students comply with this requirement by obtaining a go.shoreline.edu account, and by checking the account frequently for course information.  Further information can be found at: https://new.shoreline.edu/currentstudents/email/
- Students who need accommodation due to a disability mustcontact the Office of Special Services located in the FOSS building, room 5226 or ssd@shoreline.edu or (206) 546-4545. Students must request services for each quarter these accommodations are needed. If you have questions or need further information, please see your Instructor or Navigator.
- It is expected that all work presented for grading should be the result of effort put forth by the individual receiving the grade.  Policies concerning plagiarism, cheating, behavior, etc. can be found in the Shoreline Student Policy Manual, or can be provided upon request.
- School computers shall be used for academic purposes only.
- Students are expected to follow all directions given by faculty in the lab, classroom and inspection room.
- If campus is closed due to extreme weather or other event, it is expected that students strive to keep up with the on-line components of the coursework.
- Students are encouraged to register with the National Institute for Metalworking Skills (NIMS) and to take any certification exams for which they are prepared.
- Tutoring Services provides students with free one-on-one tutoring support for any SCC classes.  For more information, to apply for tutorial assistance, or to apply to become a tutor, please visit their office in 4228 (Library), email pttutors@shoreline.edu, call 206-546-4776, or check out their webpage: shoreline.edu/tutoring.

- Similar to coaching programs used by entrepreneurs, business owners, and professionals, Shoreline Community College provides students with Success Coaching to help you develop and grow your academic skills. Coaching is an ongoing professional relationship that works with you to create the change you seek. You and your coach work together on topics such as study strategies, goal planning, time management, balancing life’s priorities, focus, motivation, and organization. Coaches also help you identify and connect to other resources. Coaching is not counseling, advising, or tutoring.  For more information visit: www.shoreline.edu/advising/success-coaches.aspx.  To schedule an appointment, contact successcoaching@shoreline.edu, stop by Foss (5000) Room 5229, or call 206-546-4559.

Important Dates:

- 4/4 Instruction Begins
- 5/28 Memorial Day (Campus Closed)
- 6/14 Instruction Ends
- 6/15 Prep Day (No Classes)
- 6/20-2/22 Final Exams

Tool List – Quality Assurance: (optional)

- 0-1 inch Standard Micrometer, with vernier scale (carbide faces are preferable)
- 6 inch Digital or Dial Caliper
- 6 inch Machinist Scale
- Machinery's Handbook
- Basic Protractor
- 1-2 inch Standard Micrometer, with vernier scale (carbide faces are preferable)
- Dial Indicator, 1 inch range, with mounting hardware for attachment to a magnetic base
- Magnetic Base (best purchased with a fine adjustment screw)
- Test Indicator (.0005” resolution), with mounting attachments (stem and clamp)
- Combination Square Set
- 0-6 inch Depth Micrometer
- Eye Loupe, 10x