Integrated Manufacturing Systems Troubleshooting, Level I

The Integrated Manufacturing Systems Troubleshooting, Level I, course is an introduction to Integrated Manufacturing Systems and to related technology. It introduces students to a troubleshooting methodology that can be used on any sequencing machine, and could be used by a maintenance worker to solve 80% of the problems faced on plant floors that use sequencing machines. This methodology relates to the automotive industry and similar industries. The IMST Level I materials were developed by specialized subject matter expert, Glenn Wisniewski, who understands the full impact and methodology of working with and teaching integrated manufacturing systems courses.
file IMST Level I - All Files (332 MB)
Microsoft Word IMST Level I - Day-by-Day Final (109 KB)
Adobe PDF IMST Level I - Day-by-Day Final (1 MB)
Microsoft Word ATT1-1 Performance-Based Objectives Checklist (76 KB)
Adobe PDF ATT1-1 Performance-Based Objectives Checklist (582 KB)
Microsoft Excel ATT1-2 Rubric (45 KB)
Microsoft Word ATT1-3 AMTEC Operations Manual – Read Me (74 KB)
Adobe PDF ATT1-3 AMTEC Operations Manual – Read Me (555 KB)
file ATT1-3 AMTEC Operations Manual – Zip File (133 MB)
Microsoft Excel ATT1-4 Sequence Diagram (85 KB)
Microsoft Powerpoint ATT1-5 Fluid Power Diagrams (207 KB)
Microsoft Word ATT1-6 Fluid Power Links (74 KB)
Adobe PDF ATT1-6 Fluid Power Links (594 KB)
Microsoft Word ATT1-7 JIC Symbology (348 KB)
Adobe PDF ATT1-7 JIC Symbology (724 KB)
Microsoft Word ATT1-8 Electrical Control Diagram (128 KB)
Adobe PDF ATT1-8 Electrical Control Diagram (601 KB)
Microsoft Word ATT1-9 Basic Relays Links (73 KB)
Adobe PDF ATT1-9 Basic Relays Links (553 KB)
Microsoft Word ATT1-9 Industrial Electricity Links (77 KB)
Adobe PDF ATT1-9 Industrial Electricity Links (592 KB)
Microsoft Word ATT1-10 ANSI to IEC Symbol Comparison Links (72 KB)
Adobe PDF ATT1-10 ANSI to IEC Symbol Comparison Links (549 KB)
Microsoft Word ATT1-11 PLC Input Diagram (105 KB)
Adobe PDF ATT1-11 PLC Input Diagram (573 KB)
Microsoft Word ATT1-11 PLC Output Diagram (119 KB)
Adobe PDF ATT1-11 PLC Output Diagram (582 KB)
Microsoft Word ATT1-12: PLC Memory – Binary, Input, Output (96 KB)
Adobe PDF ATT1-12: PLC Memory – Binary, Input, Output (567 KB)
Microsoft Word ATT1-13: Understanding Basic PLCs (116 KB)
Adobe PDF ATT1-13: Understanding Basic PLCs (571 KB)
Microsoft Word ATT1-14 AMTEC Prints (73 KB)
Adobe PDF ATT1-14 AMTEC Prints (553 KB)
Microsoft Word ATT1-15 Troubleshooting Level I for Instructors – Read Me (73 KB)
Adobe PDF ATT1-15 Troubleshooting Level I for Instructors – Read Me (556 KB)
file ATT1-15 Troubleshooting Level I for Instructors Program - Zip File (145 MB)
Microsoft Word ATT1-15 Troubleshooting Diagram (453 KB)
Adobe PDF ATT1-15 Troubleshooting Diagram (737 KB)
Microsoft Word ATT1-16 Troubleshooting Set-up – Exercises – Instructor (75 KB)
Adobe PDF ATT1-16 Troubleshooting Set-up – Exercises – Instructor (697 KB)
Microsoft Excel ATT1-16: Troubleshooting Set-up – Sequence Diagram (80 KB)
Microsoft Excel ATT1-16: Troubleshooting Set-up – Sequence Diagram Master (80 KB)
Adobe PDF ATT1-16 Troubleshooting Set-up – Circuit Exercise Template (1 MB)
Adobe PDF ATT1-16 Troubleshooting Set-up – Logic Exercise Template (810 KB)
Microsoft Word ATT1-17 Troubleshooting with Logic v1 – Exercises – Instructor (75 KB)
Adobe PDF ATT1-17 Troubleshooting with Logic v1 – Exercises – Instructor (697 KB)
Microsoft Word ATT1-17 Troubleshooting with Logic v1 – PLC5 Troubleshooting Answers (73 KB)
Adobe PDF ATT1-17 Troubleshooting with Logic v1 – PLC5 Troubleshooting Answers (556 KB)
Adobe PDF ATT1-17 Troubleshooting with Logic v1 – Exercise 2 – Circuit (1 MB)
Adobe PDF ATT1-17 Troubleshooting with Logic v1 – Exercise 2 – Logic (830 KB)
Adobe PDF ATT1-17 Troubleshooting with Logic v1 – Exercise 3 – Circuit (748 KB)
Adobe PDF ATT1-17 Troubleshooting with Logic v1 – Exercise 3 – Logic (826 KB)
Adobe PDF ATT1-17 Troubleshooting with Logic v1 – Exercise 4 – Circuit (1 MB)
Adobe PDF ATT1-17 Troubleshooting with Logic v1 – Exercise 4 – Logic (830 KB)
Adobe PDF ATT1-17 Troubleshooting with Logic v1 – Exercise 5 – Circuit (1 MB)
Adobe PDF ATT1-17 Troubleshooting with Logic v1 – Exercise 5 – Logic (674 KB)
Adobe PDF ATT1-17 Troubleshooting with Logic v1 – Exercise 6 – Circuit (1 MB)
Adobe PDF ATT1-17 Troubleshooting with Logic v1 – Exercise 6 – Logic (832 KB)
Adobe PDF ATT1-17 Troubleshooting with Logic v1 – Exercise 7 – Circuit (1 MB)
Adobe PDF ATT1-17 Troubleshooting with Logic v1 – Exercise 7 – Logic (827 KB)
Adobe PDF ATT1-17 Troubleshooting with Logic v1 – Exercise 8 – Circuit (1 MB)
Adobe PDF ATT1-17 Troubleshooting with Logic v1 – Exercise 8 – Logic (836 KB)
Microsoft Word ATT1-18 Troubleshooting without Logic v1 – Exercises – Instructor (75 KB)
Adobe PDF ATT1-18 Troubleshooting without Logic v1 – Exercises – Instructor (698 KB)
Microsoft Word ATT1-18 Troubleshooting without Logic v1 – PLC5 Troubleshooting Answers (73 KB)
Adobe PDF ATT1-18 Troubleshooting without Logic v1 – PLC5 Troubleshooting Answers (557 KB)
Adobe PDF ATT1-18 Troubleshooting without Logic v1 – Exercise 2 – Circuit (1 MB)
Adobe PDF ATT1-18 Troubleshooting without Logic v1 – Exercise 3 – Circuit (1 MB)
Adobe PDF ATT1-18 Troubleshooting without Logic v1 – Exercise 4 – Circuit (1 MB)
Adobe PDF ATT1-18 Troubleshooting without Logic v1 – Exercise 5 – Circuit (1 MB)
Adobe PDF ATT1-18 Troubleshooting without Logic v1 – Exercise 6 – Circuit (1 MB)
Adobe PDF ATT1-18 Troubleshooting without Logic v1 – Exercise 7 – Circuit (1 MB)
Adobe PDF ATT1-18 Troubleshooting without Logic v1 – Exercise 8 – Circuit (1 MB)
Microsoft Word ATT1-19 Troubleshooting with Logic v2 – Exercises – Instructor (76 KB)
Adobe PDF ATT1-19 Troubleshooting with Logic v2 – Exercises – Instructor (714 KB)
Microsoft Excel ATT1-19 Troubleshooting with Logic v2 – Sequence Diagram Master (80 KB)
Adobe PDF ATT1-19 Troubleshooting with Logic v2 – Exercise Template – Circuit (887 KB)
Adobe PDF ATT1-19 Troubleshooting with Logic v2 – Exercise Template – Logic (808 KB)
Adobe PDF ATT1-19 Troubleshooting with Logic v2 – Exercise 3-a – Circuit (877 KB)
Adobe PDF ATT1-19 Troubleshooting with Logic v2 – Exercise 3-a – Logic (803 KB)
Adobe PDF ATT1-19 Troubleshooting with Logic v2 – Exercise 3-c – Circuit (878 KB)
Adobe PDF ATT1-19 Troubleshooting with Logic v2 – Exercise 3-c – Logic (804 KB)
Adobe PDF ATT1-19 Troubleshooting with Logic v2 – Exercise 3-d2 – Circuit (879 KB)
Adobe PDF ATT1-19 Troubleshooting with Logic v2 – Exercise 3-d2 – Logic (805 KB)
Adobe PDF ATT1-19 Troubleshooting with Logic v2 – Exercise 3-e – Circuit (880 KB)
Adobe PDF ATT1-19 Troubleshooting with Logic v2 – Exercise 3-e – Logic (803 KB)
Adobe PDF ATT1-19 Troubleshooting with Logic v2 – Exercise 3-e2 – Circuit (879 KB)
Adobe PDF ATT1-19 Troubleshooting with Logic v2 – Exercise 3-e2 – Logic (804 KB)
Adobe PDF ATT1-19 Troubleshooting with Logic v2 – Exercise 3-f – Circuit (884 KB)
Adobe PDF ATT1-19 Troubleshooting with Logic v2 – Exercise 3-f – Logic (803 KB)
Microsoft Word ATT1-20 Troubleshooting without Logic v2 – Exercises – Instructor (76 KB)
Adobe PDF ATT1-20 Troubleshooting without Logic v2 – Exercises – Instructor (715 KB)
Microsoft Excel ATT1-20 Troubleshooting without Logic v2 – Sequence Diagram Master (77 KB)
Adobe PDF ATT1-20 Troubleshooting without Logic v2 – Exercise 3-a – Circuit (878 KB)
Adobe PDF ATT1-20 Troubleshooting without Logic v2 – Exercise 3-c – Circuit (879 KB)
Adobe PDF ATT1-20 Troubleshooting without Logic v2 – Exercise 3-d2 – Circuit (880 KB)
Adobe PDF ATT1-20 Troubleshooting without Logic v2 – Exercise 3-e – Circuit (881 KB)
Adobe PDF ATT1-20 Troubleshooting without Logic v2 – Exercise 3-e2 – Circuit (880 KB)
Adobe PDF ATT1-20 Troubleshooting without Logic v2 – Exercise f – Circuit (885 KB)
Microsoft Word ATT1-21 SMC Prints (73 KB)
Adobe PDF ATT1-21 SMC Prints (547 KB)
Microsoft Word ATT1-22 and ATT1-23 Fault Lists Note (73 KB)
Adobe PDF ATT1-22 and ATT1-23 Fault Lists Note (551 KB)
Date:
2016-09-30
Primary Material Type:
Program Planning Resources
Other Material Types:
Student Support Materials
Institution:
Henry Ford College
Subjects:
integrated manufacturing systems troubleshooting, performance-based objectives, competency-based learning, pbos, skills training, troubleshooting, manufacturing systems, integrated system

Industry / Occupation

Industry Partner:
Ford, General Motors, Chrysler, Toyota, Nissan
Industry Sector:
Manufacturing -- Transportation Equipment Manufacturing (336)
Occupation:
All Occupations (00-0000)

Education / Instructional Information

Credit Type:
  • Credit
Credential Type:
  • Certificate
  • Credential
  • Stacked/Latticed Credential Model
Program Delivery Format:
Face-to-face

Copyright / Licensing

Primary License:
Creative Commons License
This work is licensed under a Creative Commons Attribution 4.0 International License.