Title: Open PRO240 Process Troubleshooting

Relevant Course Information
  Course Goals & Objectives
  Required Textbooks
  Learning Activities
Module 1: Getting Started in Troubleshooting
  Module Overview
  Watch/Read/Listen
  Ch 1 Slides for Review & Notetaking
  Assignments & Homework
  On the Job 1: Class Introductions
  Troubleshooting Review Ch 1
  Assessment
  Review Quiz 1
Module 2: Symbols, Systems & Control Loops
  Module Overview 2
  Watch/Read/Listen
  Ch 2, 3 & 4 Slides for Review & Notetaking
  Create a P&ID or PFD
  Guest Speaker on PID Control
  Process Variables: Process Control System
  Various Control Loops & Simple Instruments
  Assignments & Homework
  On the Job 2 - P& IDs
  Troubleshooting Review Ch's 2, 3 & 4
  In the Lab
  Simtronics #1: SPM-600 Unit Operations of Chemical Processing
  Assessment
  Review Quiz 2
Module 3: Statistics, Graphs, Charts & Troublseshooting
  Module Overview 3
  Watch/Read/Listen
  Ch 5, 6 & 7 Slides for Review & Notetaking
  Statistical Process Control (SPC) Guidelines
  Scatter Plots & HIstograms
  Assignments & Homework
  On the Job 3 - Charts & Graphs
  Troubleshooting Review Ch's 5, 6 & 7
  In the Lab
  Simtronics #2: SPM-3100 Amine Treatment Unit
  Assessment
  Review Quiz 3
Module 4: Pump, Compressor & Heat Exchanger Systems
  Module Overview 4
  Watch/Read/Listen
  Ch 8, 9 & 10 Slides for Review & Notetaking
  Variation in Binary Distillation Systems
  Centrifugal Pump Working
  Troubleshooting Pumps
  Heat Exchangers
  Types of Heat Exchangers
  Heat Exchanger Failure Diagnosis, Goodman GMP Model
  Assignments & Homework
  On the Job 4 - Heat Exchangers, etc.
  Troubleshooting Review Ch's 8, 9 & 10
  In the Lab
  Simtronics #3: SPM-1400 Centrifugal Compressor
  Assessment
  Review Quiz 4
  Mid-term Exam
Module 5: Cooling Tower & Boiler Systems
  Module Overview 5
  Watch/Read/Listen
  Ch 11 & 12 Slides for Review & Notetaking
  Cavitation Causes and Effects
  About Cooling Towers
  About Boilers
  Glycol
  No Heat - Boiler Common Problems and Tips
  Assignments & Homework
  On the Job 5 - Boiler Problems
  Troubleshooting Review Ch 11 & 12
  In the Lab
  Simtronics Review
  Assessment
  Review Quiz 5
Module 6:Furnace. Hot Oil and Reactor Systems & Distillation
  Module Overview 6
  Watch/Read/Listen
  Ch 13, 14 & 15 Slides for Review & Notetaking
  Furnaces: Basic "How To" Tutorial
  Gas Furnace Operations
  Reactor Model
  Distillation Videos
  Assignments & Homework
  On the Job 6 - Distallation
  Troubleshooting Review Ch 13, 14 & 15
  Assessment
  Field Trip Follow-up Report
  Review Quiz 6
Module 7: Separator Systems & Troubleshooting Operations
  Module Overview 7
  Warch/Read/Listen
  Chapter 16 & 17 Slides for Review & Note Taking
  Separation & Extraction
  Chemical Reaction Animation
  Assignments & Homework
  On the Job 7 - Systems & Operations
  Troubleshooting Review Ch's 16 & 17
  Assessment
  Review Quiz 7
Culminating Activities
  Course Evaluation
  Assessment
  Final Exam