Title: Syllabus
Course: WISE Grant MFGT 244 - Preventative Maintenance

Manufacturing Technology

MFGT 244 - Preventative Maintenance

Instructor Information:

Name: David Westhaver

Email: Dwesthaver@shoreline.edu

Contact telephone: (425) 647-6437

Office: Room 2502A

Office Hours: 8:30 am – 9:30 am  T,Th,F and  2:00 pm – 4:30 pm T,Th, F

Institutional Information:

Division:  Science, Mathematics, Manufacturing, Engineering, Computer Science and Energy

Credits:  3

Hours:  9:30 am - 1:50 pm F

Location:  Room 2501A

Text Books:

Industrial Maintenance, 2^nd Edition, by Brumbach and Clade

ISBN-13: 978-1-133-13119-9          Delmar Cengage Learning

Workbook to Accompany Industrial Maintenance, 2^nd Edition, by Brumbach and Clade

ISBN-13: 978-1-133-13121-2          Delmar Cengage Learning

Materials:

Scientific Calculator: see instructor for model and feature recommendations

Safety Glasses

Memory Stick (suggested)

Shop Apron or other suitable protective clothing

Padlock

Shop Tools (see Tool List page)

Prerequisites:

Successful completion of MFGT 120, or Instructor permission

Evaluation:

MFGT 244 Preventative Maintenance will be graded with mandatory decimal grading.

Course Description:

This course provides an overview of Preventive Maintenance practices, including: safety, plan development and implementation, technical documents, machine systems, measurement, alignment, coolants and lubricants, conduct and documentation of periodic checks, inspection, troubleshooting, and monitoring of machine operation.

Aims and Objectives:

Students who successfully complete this class will be able to demonstrate that they can:

- apply all necessary safety measures in the performance of machine maintenance activities.
- demonstrate an ability to use technical documents to find information necessary to perform machine maintenance.
- demonstrate an understanding of end conditions of a maintenance activity, including how to verify machine operability.

Course Activities and Methods of Evaluation:

- Attendance and Participation– Attendance and participation make up 40% of the total grade. Students are expected to attend all scheduled hours; therefore, each class will count as 5% of your participation grade, with up to half credit taken off for late arrival or early departure.  Points are earned through active participation in the classroom and the lab … it is not enough to just be present.  It is the student’s responsibility to notify the instructor (in advance, if possible) in writing (email is preferred) of any absence.  Students must participate in lab activity when not attending lecture. The instructor may deduct points for lack of participation.
- Lab Activities and Assignments – 40% of your grade is determined by laboratory activities and on-line assignments. Structured hands-on exercises, combined with lecture time, will be critical for developing skills and increasing expertise.  Lab work will be evaluated by the instructor throughout the course.  In addition to lab activities and attending lectures, students will read textbooks and journal articles, and review information found in other resources. Reading assignments should be completed before class. Evaluations, such as quizzes and practical exercises, will be given throughout the quarter.  Assignments submitted more than one week late may have up to half credit taken off.
- Mid Term examinations - mid term examinations covering the aims and objectives of the course. Students must score at least 70% on examinations in order to pass the course.
- Final examinations - At the end of the quarter students will be given final examinations covering the aims and objectives of the course. Students must score at least 70% on final examinations in order to pass the course.

Final Course Evaluation:

40%     Attendance and Participation

40%     Lab Activities and Assignments

20%     Examinations

100%    Total grade

Final Course Grades:

SCORE | GRADE |  | SCORE | GRADE
98.0 - 100.0 | 4.0 |  | 80.0 - 81.9 | 3.0
96.4 - 97.9 | 3.9 |  | 79.0 - 79.9 | 2.9
94.8 - 96.3 | 3.8 |  | 78.0 - 78.9 | 2.8
93.2 - 94.7 | 3.7 |  | 77.0 - 77.9 | 2.7
91.6 - 93.1 | 3.6 |  | 76.0 - 76.9 | 2.6
90.0 - 91.5 | 3.5 |  | 75.0 - 75.9 | 2.5
88.0 - 89.9 | 3.4 |  | 74.0 - 74.9 | 2.4
86.0 - 87.9 | 3.3 |  | 73.0 - 73.9 | 2.3
84.0 - 85.9 | 3.2 |  | 72.0 - 72.9 | 2.2
82.0 - 83.9 | 3.1 |  | 71.0 - 71.9 | 2.1
80.0 - 81.9 | 3.0 |  | 70.0 - 70.9 | 2.0

Students must earn at least a 2.0 to pass the course.

Safety:

This course will take place in a manufacturing environment.  Safety precautions that apply to all students in the Manufacturing Program include:

- Safety glasses are to be worn in the shop at all times.
- Sturdy, fully-closed shoes are required in the shop.  Steel toed boots are recommended, but not required.
- Hearing protection is recommended when working in the shop if it is too loud for normal conversation.  Ear plugs can be found on the First Aid board and in the tool room.
- Any injury, no matter how minor, mustbe reported to the instructor.  Students must notify a faculty member whenever there is a situation where there is a risk of exposure to blood or other potentially infectious body materials.
- Long pants must be worn in the shop.
- Long hair must be tied back, loose articles must be tucked away or removed, shirt tails must be tucked in, and sleeves must be buttoned or rolled up.

General Information:

- As of January 14^th, 2013, Shoreline Community College requires the use of college assigned e-mail accounts (go.shoreline.edu) for all official communications with students.  Official communications may include messages about grades, payments, financial aid and other assistance, emergency and other notifications, the Blackboard learning management system and other messages as required.  It is expected that all students comply with this requirement by obtaining a go.shoreline.edu account, and by checking the account frequently for course information.  Further information can be found at: https://new.shoreline.edu/currentstudents/email/
- Students who need accommodation due to a disability mustcontact the Office of Special Services located in the FOSS building, room 5226 or ssd@shoreline.edu or (206) 546-4545. Students must request services for each quarter these accommodations are needed. If you have questions or need further information, please see your Instructor or Navigator.
- It is expected that all work presented for grading should be the result of effort put forth by the individual receiving the grade.  Policies concerning plagiarism, cheating, behavior, etc. can be found in the Shoreline Student Policy Manual, or can be provided upon request.
- School computers shall be used for academic purposes only.
- Students are expected to follow all directions given by faculty in the lab, classroom and inspection room.
- If campus is closed due to extreme weather or other event, it is expected that students strive to keep up with the on-line components of the coursework.
- Students are encouraged to register with the National Institute for Metalworking Skills (NIMS) and to take any certification exams for which they are prepared.

Important Dates:

- 01/09/2018 Instruction Begins
- 01/15/2018 Martin Luther King Jr Day: Campus Closed
- 02/16/2018 Mid Terms
- 02/19/2018 Presidents Day: Campus Closed
- 03/19/2018 Last Day of Instruction
- 03/20/2018 Prep Day (No Classes)
- 03/21 – 03/23 Final Exams

Tool List – Machine Maintenance:  (optional)

The following list of tools and equipment has been derived predominantly from the following National Institute for Metalworking Skills, Inc. (NIMS) Credentialing Achievement Records (CARs):  Machine Maintenance, Service and Repair, Level II (Preventive Maintenance) and Level III (Machine Service, Repair, Rebuilding, Relocation, and Installation); and, Machine Building, Level II and III (Mechanical Assembly).

Safety Equipment:

- Personal Protective Equipment/Clothing
- Steel Toed Boots

Hand Tools: (Inch and Metric)

- Tool Box
- Screw Driver Set (Phillips, Flat-Head, Offset)
- Wrench Sets
  - Allen (1/20 to 3/8 inch, 1.5 to 10 mm)
  - Ratcheting Box-End (3/8 to 1-1/4 inch, 7 to 20 mm)
  - Open-End (3/8 to 1-1/4 inch, 7 to 20 mm)
  - Combination (3/8 to 1-1/4 inch, 7 to 20 mm)
  - Flare Nut (3/8 to 1-1/4 inch, 7 to 20 mm)
  - Socket (3/8 inch and 1/2 inch drive 3/8 to 1-1/4 inch and 7 to 20 mm)
  - Torque (0 to 600 inch-pound, 5 to 80 foot-pound, 20 to 150 foot-pound)
  - Strap
  - Pipe
  - Adjustable-End (10 inch)
- Nut Drivers (5/32 to 1/2 inch, 4 to 14 mm)
- Pliers (Slip-Joint, Channel Lock, Snap Ring, Needle Nose, Lineman’s)
- Side Cutters
- Tin Snips (Left, Right, Center)
- Hammers (Dead-Blow, Ball-Peen, Mallet, Interchangeable Head)
- Punches (Center, Drift)
- Cold Chisel Set
- Files (Mill, Round, Needle)
- Honing Stones
- Pry-Bar Set
- Bearing Pullers/Drivers
- Clamps
- Drills and Reamers
- Tap and Die Sets
- Tube Bending, Cutting, and Flaring Tools
- Easy Outs
- Heli-Coil Tools
- Torch
- Torque Multipliers
- Pry-Bar Set
- Grease Gun
- Hack Saw
- Scribe
- Magnifier/Eye Loupe (10x)
- Flashlight
- Magnetic Base
- Deburring Tools
- PC (Laptop)
- Digital Camera

Measuring Instruments: (Inch and Metric)

- Calipers (Dial or Digital)
- Micrometers (Dial or Digital Internal, External, Depth)
- Indicators (Dial (0.0005 inch resolution), Test (0.001 inch resolution))/Mounting Attachments
- Steel Rule/Stretch Rule/Machinist Scale/ Tape Measure
- Straight Edge
- Precision Levels
- Bore Gages
- Telescoping Gages
- 1-2-3 Block Set Parallels/Adjustable Parallels
- Combination Square
- Precision Squares (Machinist, Granite, Cylindrical)
- Thread Gages
- Feeler Gages
- Belt Tension Checker
- Multimeter
- Megger
- Amp Meter (Clamp-On)
- Tachometer
- Temperature Probe (Pyrometer)
- Noise Level Meter/Vibration Analyzer
- Clamp Force/Draw Force Gage

Stated Requirements: (Quoted from NIMS, Machine Service and Repair, Level III CAR)

Tools and Other Needs

The candidate must have access to a variety of tools, materials, equipment, measuring and test instruments, and supplies in order to do and complete their work, and thereby demonstrate their skills. The lists [below] identify items commonly used by individuals doing machinery troubleshooting, disassembly, re-locating or servicing. The lists are not meant to be exhaustive.  There may well be items not listed or unique to your company’s needs that should be added to the list.